Z-5160U mid-range CCD embedded 1D barcode scan module for POS and kiosk systems
The Z-5160U is a mid-range embedded CCD barcode scan module designed for integration into cash registers, POS systems, self-service kiosks and other automated devices. Based on the Zebex linear image scan engine, this 1D OEM presentation scanner delivers fast and reliable decoding while its compact form factor allows space-saving installation inside enclosures and terminals. The USB data interface ensures straightforward connection to most modern retail and industrial host systems.
The module uses the Zebex Z-5160 advanced middle-range CCD scan engine capable of up to 330 scans per second and minimum bar width down to 0.1 mm (0.07 mm actual). Its bright, laser-like scan line and high-resolution linear CCD array work together to provide precise aiming and excellent reading performance, even on dense or lower-quality barcodes. This makes the Z-5160U a robust choice for intensive checkout and embedded scanning applications.
Key features and benefits
- Mid-range embedded 1D CCD barcode scan module for POS, cashier and kiosk applications.
- Linear imaging technology with 330 scans per second for fast, presentation-style reading.
- Reads barcodes with line width down to 4 mil and minimum bar width of 0.1 mm (0.07 mm actual).
- LCD-friendly optics capable of reading barcodes from mobile phones, tablets and computer screens.
- Proprietary Ultrascan decoding technology for fast, accurate and stable decoding performance.
- Compact industrial-style housing and embedded design for flexible mechanical integration.
Technical overview
- Optical system: linear CCD array driven by a 32-bit microprocessor.
- Depth of field: 4 mil: 20–80 mm, 5 mil: 15–115 mm, 7.5 mil: 10–160 mm, 10 mil: 10–220 mm, 13 mil: 5–280 mm, 20 mil: 20–360 mm.
- Scan rate: 330 scans per second for continuous presentation scanning.
- Print contrast: 30% @ UPC/EAN 100% for reliable reading on lower contrast labels.
- Indicators: dual-color (green/red) LED with programmable beeper tone and duration.
- System interface: keyboard, RS-232, HID USB, USB Virtual COM, OPOS, JPOS; Z-5160U variant with USB connection.
- Power: 5 V DC ±10%, typical operating current around 100–120 mA.
Typical applications
The Z-5160U embedded barcode reader is ideal wherever fast and dependable 1D identification is required but installation space is limited. Its embedded design and USB data interface make it easy to integrate into existing checkout, information or industrial automation systems, while presentation-style operation speeds up user interaction.
- POS systems and cash registers as a built-in barcode scanning module.
- Self-service kiosks, ticketing machines and information terminals.
- Warehouse and logistics stations requiring compact fixed barcode readers.
- Production line identification, quality control points and industrial automation.
- Mobile screen-based identification for coupons, tickets and customer IDs.
Integration and design
The module is built for easy integration: its compact housing and straight cable design allow simple mounting behind kiosk bezels or POS panels. Presentation mode enables operators and customers to simply move items into the scan zone, while the dual-color LED provides instant visual feedback on successful reads. Support for keyboard wedge, RS-232 and USB interfaces offers flexibility when connecting to different host platforms.
Reliability and operation
According to the manufacturer, the Z-5160 series is intended primarily for indoor operation, typically around 0–50 °C, with the kiosk variant recommended for 10–40 °C retail environments. Its tolerance to ambient light levels up to 100,000 lux and broad print contrast range help maintain stable performance in brightly lit stores and lobby kiosks. Robust CCD technology with no moving parts reduces the risk of mechanical failure and supports long-term, continuous operation.
FAQ – Z-5160U CCD barcode scan module
- Which barcode types can the Z-5160U read?
\tThe module supports a wide range of 1D symbologies, including UPC/EAN, Code 39, Code 128, ITF, GS1 DataBar and many other common linear codes. - Is the Z-5160U suitable for POS and cashier applications?
\tYes, the Z-5160U is recommended for POS and cashier use, offering an embedded form factor and USB data connection that fit seamlessly into modern checkout systems. - Can the module read barcodes from phone or monitor screens?
\tThanks to its LCD-friendly optics, the Z-5160U can read barcodes from mobile phone, tablet and computer displays under appropriate lighting conditions. - What power does the Z-5160U require?
\tThe scan module operates from a 5 V DC supply, typically drawing around 100–120 mA provided either by the host USB port or an external power adapter. - How easy is it to integrate the Z-5160U into existing systems?
\tMultiple communication interfaces, presentation-style operation and programmable settings make the Z-5160U quick to configure and easy to integrate into existing POS, kiosk and industrial control systems.
