Industrial long-range 2D handheld barcode scanner with dual-lens optics
Overview and key benefits
The ZEBEX Z-3572 2D industrial handheld scanner is engineered for demanding workflows where fast, reliable and long-range barcode capture is essential. Powered by dual 1280 × 1080 CMOS sensors and a dual-lens optical design, the device automatically switches between red and white LED illumination to deliver accurate reads at both close and extended distances. With IP54-rated sealing, 1.8-meter drop resistance and an operating light level up to 100,000 lux, the scanner remains dependable in warehouses, production lines, loading docks and outdoor checkpoints, providing stable performance even under harsh conditions.
Dual-lens design and flexible illumination for extended range
A key strength of the Z-3572 is its dual-lens system optimized for short- and long-range scanning. The standard field of view is 28° × 22°, while the long-range mode uses a narrower 11.5° × 9° field, enabling operators to read labels from arm’s length up to several meters away. By combining red and white LED lighting, the scanner achieves high decoding rates on a wide variety of surfaces, including matte and glossy labels, curved objects and color backgrounds. This makes the Z-3572 an excellent choice for pallet labels, rack identification, overhead location markers and other barcodes that must be captured from a distance.
Technical characteristics and decoding performance
The device reads 1D barcodes with element widths down to 5 mil and 2D codes down to 10 mil, with a minimum print contrast of 30% (UPC/EAN 100%, PCS 90%). Typical reading distances include 100–1800 mm for EAN-13 (13 mil), 140–4000 mm for a 5 mil Code 39 symbol, and up to 6000 mm for a 200 mil Code 128 code. A 10 mil QR code can be read between 190 and 300 mm, depending on print quality and ambient lighting. Audible beeper feedback, multi-color LEDs and vibration alerts ensure that every successful scan is clearly acknowledged, even in noisy industrial areas where operators may wear hearing protection.
Connectivity, power consumption and ergonomic design
The Z-3572 connects via RS232 or USB (HID or CDC), allowing smooth integration with existing warehouse management (WMS), manufacturing execution (MES) and access control systems. Operating from a 5 V DC supply, it draws typically 260 mA in active mode and just 60 mA in standby, striking an excellent balance between performance and energy efficiency. The rugged, gun-style housing, balanced weight and generously sized trigger support comfortable use over long shifts, helping reduce operator fatigue while maintaining high scanning throughput.
Typical applications and industrial environments
Thanks to its IP54 protection and 1.8-meter drop resistance, the ZEBEX Z-3572 is ideally suited to automotive plants, logistics centers, warehouses and industrial facilities. Common applications include inventory management, order picking, pallet and rack label reading, line-side material replenishment and product traceability. The scanner is also well-suited for automated gates, toll collection points and other systems that rely on long-range barcode identification. An operating temperature range of 0–50 °C, storage range of −20–60 °C and humidity tolerance from 5% to 95% (non-condensing) ensure long-term durability in tough environments.
FAQ – ZEBEX Z-3572 2D industrial handheld scanner
- Which barcode symbologies can the Z-3572 decode?
It supports a wide range of 1D codes including UPC A/E, EAN 8/13, Code 128, Code 39, Code 93, Codabar, Plessey, MSI and Interleaved 2 of 5, as well as popular 2D symbologies such as Data Matrix, QR, Micro QR, PDF417, MicroPDF417, Aztec and MaxiCode. - What kind of reading distances can be expected?
With its dual-lens optics the Z-3572 excels at both near and far ranges: a 13 mil EAN-13 symbol can be read from 100–1800 mm, a 5 mil Code 39 up to 4000 mm, and large 200 mil Code 128 symbols up to 6000 mm, subject to print quality and environment. - How rugged is the scanner for industrial use?
The device is IP54-rated against dust and water sprays and has been tested to withstand multiple drops from 1.8 meters onto concrete, providing the robustness required for everyday industrial operation. - In what lighting conditions can the Z-3572 operate reliably?
The scanner works from 0 to 100,000 lux, making it suitable for dim storage aisles, brightly lit production areas and even environments exposed to strong daylight. - What host interfaces are available for system integration?
The Z-3572 offers RS232 serial connectivity and USB interfaces operating in HID keyboard emulation or CDC virtual COM modes, enabling easy integration with PCs, industrial controllers and embedded systems.