Industrial 1D/2D OEM USB barcode scanner module for production lines
The Z-1ZX1010 product is an embedded industrial barcode scanner module based on the ZEBEX ZX-1010, designed for applications where high speed and accuracy are critical. It reads a wide range of 1D and 2D codes such as Code 39, EAN-13, DataMatrix, QR and many other industrial symbologies, and uses an intelligent illumination system to handle labels with different reflectivity, background and colour. Its compact housing and industrial I/O interfaces make it easy to integrate into existing machines, conveyor systems, packaging lines or customised OEM equipment on the shop floor.
The scanner uses a 1280×800 CMOS image sensor with an approximate 46° horizontal and 29° vertical field of view, providing reliable reading at short and mid-range distances. With a minimum resolution down to around 4 mil for Code 39 and a print contrast tolerance of roughly 30%, it can decode low-quality or partially damaged labels with a high success rate. Depth of field depends on the code type and density and can range from a few centimetres up to several tens of centimetres, allowing flexible positioning inside machines and on industrial fixtures.
Multiple system interfaces are available, including USB HID/CDC and RS232, together with industrial digital I/O. A photo-coupled input (NPN/PNP/relay) and two photo-coupled Good/NG outputs support direct connection to external controllers, PLCs, reject mechanisms or alarm systems. The power input range is 5–36 V DC, with a typical operating current of about 300 mA and a maximum of around 450 mA. The device offers IP65 environmental sealing and is specified for operation roughly between -20 and +50 °C, making it suitable for outdoor and harsh industrial environments.
Status LEDs indicate power and reading state, which simplifies commissioning and maintenance in complex installations. Thanks to flexible communication protocol support, an advanced decoding algorithm and a robust industrial housing, the ZX-1010 is ideal for automated quality control stations, production line tracking, logistics checkpoints and any OEM project where powerful barcode reading is needed in very limited space. The Z-1ZX1010 variant focuses on USB industrial deployments, supplied as an easy-to-mount embedded module.
Key features and benefits
- Industrial 1D/2D barcode scanner module for OEM integration on production lines.
- 1280×800 CMOS image sensor with fast image acquisition and decoding.
- Smart, adjustable illumination for labels with different surfaces, colours and lighting conditions.
- Minimum resolution around 4 mil, reliable reading of poor-quality or damaged barcodes.
- IP65 protection with an operating temperature range of approximately -20 to +50 °C.
- USB and RS232 interfaces plus industrial Good/NG I/O outputs for external devices.
- Compact embedded design with a device weight of about 168 g for easy installation.
Typical applications
- Production line presence checking, product identification and quality inspection stations.
- Logistics sorting systems and conveyor-based parcel or carton identification.
- Embedded barcode reader in automated machinery and robotic cells.
- POS and checkout applications requiring a reliable built-in 1D/2D scanner.
- Outdoor or industrial kiosks, access gates and automated terminals using barcode verification.
Technical overview
- Image sensor: 1280×800 CMOS with an approximate 46° (H) × 29° (V) field of view.
- Light source: 617 nm aiming LED with smart red illumination.
- Supported codes: extensive 1D set (UPC/EAN, Code 39, Code 128, GS1 and others) and 2D codes (QR, DataMatrix, PDF417, Aztec, MaxiCode, DotCode, etc.).
- Interfaces: USB (HID, CDC), RS232 plus isolated digital I/O input and Good/NG outputs.
- Power: 5–36 V DC input, typical current about 300 mA.
- Environment: IP65 sealing, operating temperature roughly -20 to +50 °C, light level tolerance up to around 100 000 lux.
- Form factor: embedded OEM module built for industrial applications in compact housings.
FAQ – Zebex ZX-1010 industrial barcode scanner module
- Which barcode types can the module read?
It supports a broad range of 1D and 2D codes including UPC/EAN, Code 39, Code 128, GS1, DataMatrix, QR, PDF417, Aztec, MaxiCode and DotCode. - In what environmental conditions can the Z-1ZX1010 operate?
With IP65 sealing and an approximate -20 to +50 °C operating range, it is suitable for harsh industrial areas and outdoor installations. - Which interfaces are available for industrial integration?
USB (HID/CDC) and RS232 serial ports are provided, together with isolated digital I/O for direct PLC or machine control connections. - Is it suitable for high-speed production lines?
Yes, the advanced decoding engine, high-resolution sensor and smart illumination are optimised for continuous, high-throughput environments. - What are typical use cases for the ZX-1010?
It is widely used in automated sorting, in-line quality inspection, logistics checkpoints, industrial kiosks and compact OEM machinery requiring reliable 1D/2D scanning.
